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Shaft visual inspection device - メーカー・企業と業務用製品 | イプロスものづくり

Shaft visual inspection deviceの製品一覧

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High-precision "Camshaft Appearance Inspection Device"

Switching between multiple varieties for measurement. Easy operation, high precision, optical cutting method.

The high-precision "Camshaft Appearance Inspection Device" measures the height shape of the camshaft using a light sectioning method and detects the height compared to a processed reference camshaft. It compares the height with the reference camshaft of the original material to detect defects, connecting three measurement cameras in a one-to-one configuration to a single central PC for measurement. For more details, please download the catalog.

  • Vibration Monitoring
  • Shaft visual inspection device

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Shaft Appearance Inspection Device for Machine Tools

A visual inspection device that supports the quality and durability of machine tools by not overlooking dents and scratches.

Scratch and dent detection, appearance inspection device for machine tool shafts In machine tool shaft components, fine scratches and dents can affect the durability and performance of the product. However, visual inspection often leads to missed detections and variability in judgments, which can result in defective products and complaints. Our shaft appearance inspection device utilizes image processing and optimal lighting technology to reliably detect dents and scratches, achieving standardization in judgment. This contributes to reducing missed detections and stabilizing quality. [Application Scenarios] - Appearance inspection of shaft components for machine tools - Quality control in manufacturing lines - Evaluation of product durability and quality assurance [Benefits of Implementation] - Reduced risk of defective products due to prevention of missed scratches and dents - Stabilization of quality by suppressing variability in inspection results - Increased efficiency of inspection work and reduced inspection time

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  • Visual Inspection Equipment
  • Shaft visual inspection device

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Shaft Appearance Inspection Device for Machine Tools

Automatic detection of scratches and dents on the shaft surface. Digitizing inspection results to streamline quality control.

Shaft products used in machine tools require stable surface quality to maintain processing accuracy. In particular, minor scratches, dents, and dirt on the shaft surface due to prolonged operation can potentially affect the accuracy of the final product. Traditional visual inspections have faced challenges, as it is difficult to retain records of inspection results, making it hard to utilize them for quality improvement and cause analysis. Our shaft appearance inspection device detects scratches, dents, and dirt on the shaft surface using image processing technology and optimal lighting conditions. Since inspection results can be stored as image data, they can be used to understand quality trends and analyze defect factors. [Usage Scenarios] - Quality control of shaft products at machine tool manufacturers - Detection of scratches, dents, and dirt on shaft surfaces - Quality improvement through recording and analyzing inspection data - Reduction of variability in visual inspections and promotion of labor-saving measures [Implementation Effects] - Recording inspection history to understand quality trends - Supporting quality improvement activities through the utilization of inspection result data - Reducing variability in visual inspections - Lowering the risk of defective products being released - Streamlining and increasing the efficiency of the inspection process

  • 画像1.png
  • Visual Inspection Equipment
  • Shaft visual inspection device

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Shaft Appearance Inspection Device | Utilized for Defect Cause Analysis

An appearance inspection device that accumulates inspection data and can be used for analyzing the causes of defects and improving quality.

To identify the causes of defects, it is important to record inspection results and understand the occurrence situation. However, with visual inspections, it can be difficult to confirm what types of scratches or dents occurred later, making it challenging to utilize for cause analysis. With the DDSPR1000, it is possible to record and accumulate the results of visual inspections as images. By reviewing the recorded inspection data, you can grasp the situation of defect occurrences and utilize it for cause analysis and quality improvement activities. ***************************************************** We can also take on sample work for shooting trials. Please feel free to consult us about the inspection target work. *****************************************************

  • Visual Inspection Equipment
  • Shaft visual inspection device

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Shaft Appearance Inspection Device DDSPR1000 <Sample Test in Progress>

High-speed inspection of long shafts up to 3m is possible. Rule-based + AI judgment suppresses over-detection. Customization is available according to needs.

The "Shaft Appearance Inspection Device DDSPR1000" provided by our company accurately detects fine scratches and dents that are often overlooked in visual inspections, achieving both stabilization of inspection quality and reduction of labor and effort simultaneously. By measuring the entire workpiece in a single batch, we minimize measurement time, enabling high-speed measurements in as little as 3 seconds (depending on product length; transport time is not included) after loading into the device. Furthermore, over-detection is suppressed through rule-based and AI judgment. Inspection results are saved as images or CSV files, which can be utilized for analyzing the occurrence location and causes. We also offer customization according to customer specifications. 【Features】 ■ Capable of inspecting long shafts from a minimum of 20mm to a maximum of 3m ■ Inspection can be completed in about 15 seconds after setting the workpiece and pressing the start button ■ Measurement time after loading into the device is as short as 3 seconds (approximately 6 seconds for a 1m workpiece) ■ Significant suppression of over-detection through rule-based + AI judgment ■ Capable of detecting scratches as small as 0.1mm ★ We can also accept sample workpieces for trial imaging. Please feel free to consult us regarding the workpieces to be inspected. *For product details, please refer to the documentation. Feel free to contact us with any inquiries.

  • Visual Inspection Equipment
  • Shaft visual inspection device

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Shaft Appearance Inspection Device | Improved Productivity with High-Speed Inspection

Inspection equipment that shortens inspection time and contributes to improved speed and productivity in shaft appearance inspection.

In the production site, depending on the processing capacity of the inspection process, it can affect the overall productivity of the production line. Especially in the visual inspection of shaft products, it tends to take time as each piece needs to be rotated and checked visually. As a result, waiting for inspection may occur, leading to a decrease in the efficiency of the production line. The DDSPR series detects scratches, dents, and dirt on the shaft surface at high speed using image processing technology and optimal lighting. By introducing it as an alternative or supplement to visual inspection, it achieves a reduction in inspection time and the establishment of a stable inspection process. This contributes to: - Acceleration of the inspection process - Improvement of overall production line efficiency - Reduction of work burden ***************************************************** We can also accept sample work for trial shooting. Please feel free to consult us about the work to be inspected. *****************************************************

  • Visual Inspection Equipment
  • Shaft visual inspection device

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Shaft Appearance Inspection Device | Compatible with Full Circumference Inspection of Long Workpieces

An appearance inspection device that efficiently inspects the entire circumference and length of long shafts, reducing the chances of oversight.

In visual inspections, it may take time to uniformly check the entire circumference and length of long shafts. As a result, there is a possibility of overlooking defects. The DDSPR series reliably detects scratches, dents, and dirt on the shaft surface through image processing technology and optimal lighting. By accommodating inspections of the entire circumference and length even for long workpieces, it achieves inspections that minimize the risk of oversight. This contributes to: - Improved inspection efficiency for long workpieces - Reduced risk of oversight - Ensured stable inspection quality Additionally, by introducing it as an alternative or supplement to visual inspections, it enables a reduction in the burden of inspection tasks and stabilization of the process. ***************************************************** We can also take sample workpieces for trial shooting. Please feel free to consult us about the workpieces to be inspected. *****************************************************

  • Visual Inspection Equipment
  • Shaft visual inspection device

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Shaft Appearance Inspection Device | Compatible with Long Workpieces

Appearance inspection device that supports full circumference inspection of long shafts and contributes to preventing oversight.

Long shafts are prone to deflection and vibration due to their length, making it difficult to capture images in a stable condition. Therefore, it is challenging to conduct inspections under the same conditions along the entire length, which can lead to variability in inspection results. With the DDSPR1000, stable appearance inspection is achieved even for long shafts, thanks to optimal lighting conditions and image processing technology. This contributes to reducing missed detections and improving the quality of appearance inspections. ***************************************************** We can also conduct shooting trials with sample workpieces. Please feel free to consult us about the workpieces to be inspected. *****************************************************

  • Visual Inspection Equipment
  • Shaft visual inspection device

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Shaft Appearance Inspection Device | Compatible with Full-Length Inspection of Long Shafts

An appearance inspection device that supports the full-length inspection of long shafts and contributes to ensuring reliable quality.

Long shafts require inspection over their entire length, which can lead to longer inspection times and may affect the overall efficiency of the production line. Additionally, it is difficult to uniformly check the entire length, which can result in missed detections and variability in inspection results. With the DDSPR1000, stable appearance inspection over the entire length of long shafts is achieved through optimal lighting conditions and image processing technology. This contributes to reducing missed detections and stabilizing inspection quality. ***************************************************** We can also accept sample work for shooting trials. Please feel free to consult us about the work to be inspected. *****************************************************

  • Visual Inspection Equipment
  • Shaft visual inspection device

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